Energy-savings solutions for PET stretch blow molding machines

TOEO – Technoplan Oven Energy Optimisation The ceramic reflectors to reduce the energy consumption of the PET blow molders lamps

The ceramic reflectors with treated surfaces enhance the reflection of the infra-red light, allowing a better heating of the preform, and reducing the energy consumption of the lamps. The shields are designed to improve the preform ventilation and achieve the right balance of the air flow in the oven.

Benefits

Reduced consumption and low return on investment
A decrease in energy consumption of the blower by an average of 25% that leads to a return of investment lower than 18 months.

Wider process window
Better profiling and better heating of heavy and thick preforms.

Lower maintenance costs
No maintenance costs on ceramics. Reduced lamps intensity increasing their life-time. Recovery as spare parts of idle lamps.

Same bottle quality and speed
The bottle quality and the blower speed are not affected by the TOEO

ARS (Air Recycling System) is an energy-savings solutions for PET stretch blow molding machines.

Our range of energy-savings solutions are:
ARS
Saves up 10% of High Pressure air & 40% of Low Pressure air consumptions
ARS HP
Saves up 30% of High Pressure air
ARS FULL
Saves up 30% of High Pressure air & 20% of Low Pressure air consumptions

Benefits

1) Same production Rate and quality of your bottles (We only save air)
2) No modification of the software. No major modification of the blower
3) Mechanical&Electrically indipendent of the blower. Production possible with the ARS switched off (normal blowing)
4) Standard Return On Investment < 18 months
5) Rapidly installed: 3 to 5 days possible production during nightshift
6) When available, local technical support is provided in your own language, for operating questions spare parts or maintenance services

Download PDF documentations

1) ARS (Air Recycling System Normal)
2) ARS+ (Air Recycling System Plus)
3) ARS FULL (Air Recycling System Full)

OVR10 - the power controller for IR oven on PET Blowing machines

The compact OVR10 with high IP65 protection rating can be used nearby each oven of the machine for easier integration and perfect control of the Heating process.

Benefits

Global feature
The power controller OVR10 is directly connected with Harting Plugs to an oven and to the AC power supply.
OVR10 is a Profibus DP slave and connected to the 24VDC supply.

Mechanical specifications
Housing in stainless Steel 304L (380 x 300 x 170 mm).

Technical specifications
Up to 10 Channels regulated for Power or Voltage with +/- 0.5% accuracy.
Control mode of channels, zero crossing or Phase angle.
Fast detection of brocken Lamp (max 200 mS).
Profibus DP Slave at 12 Mb/s.
Ambient temperature 0 to +50°C.
Degre of protection IP65.

Electrical specifications
Power Supply: 2 (Phases + Ground) 180 to 530 VAC – 47 to 63 HZ – 75A max.
Channels: 10 protected by fuses with 100 kA breaking capability.
Power per Channel: In up to 10A RMS with x15 In for starting current.
DC power supply: 24VDC / 250mA
Fieldbus: Profibus DP Slave at 12 Mb/s

OVR10 replaces:
- OLICORP PWR-SDL
- OLICORP IRS 10

Download PDF documentations

1) OVR 10


Spare Parts

  • Parts for KRONES Contiform C2

    Maintenance kit for blowing/exhaust valves
    Maintenance kit for preblowing valves
    Pilot valve for EXH1 or EXH2
    Pilot valve for P1 or P2
  • Parts for SIDEL

    a) ALTERNATIVE UNIVERSAL
    Blowing valve
    Exhaust valve
    b) ORIGINAL UNIVERSAL
    Cartridge rod kit
    Maintenance kit for blowing valve
    Maintenance kit for exhaust valve
    Pilot kit for blowing valve
    Pilot kit for exhaust valve
    c) SERIE 2
    Blowing valve
    Exhaust valve
    Maintenance kit for blowing valve
    Maintenance kit for exhaust valve
    Pilot kit for blowing valve
    Pilot kit for exhaust valve
    Valve seat bush for blowing valve
    Valve seat bush for exhaust valve

  • OTHERS

    Black Flow Regulator G 3/4″ «BFR-226»
    Check-valve G 3/4″ «CV-18»
    Check-valve G 3/4″ (with spring) «CV-18-S»
    Check-valve G 1″ «CV-490»
    Check-valve G 1″ (with spring) «CV-490-S»
    Check-valve G 1″1/4 «CV-707»
    Black Flow Regulator G 1″1/2 «D-3203»
    Air recovery valve «R-1602»
    Valve «V-1604-A» (without pilot)
    2/2 way valve G 1″1/2 «V-3201»
    2/2 way valve G 1″ normally closed «V-380-B-NC-A»
    2/2 way valve G 1″ normally opened «V-380-B-NO-A»